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Casting Products & Parts

Casting Products & Parts

To Make Our Work Simpler Casting Product Play An Important Role!

With an expansion in industrial markets and applications, there has been a parallel boost in demand for complex and high-quality outcomes. Fortunately, there are diverse types of casting processes that can manufacture intricate and precise products for various applications and user requirements. 

The casting process is a manufacturing method that produces desired-shape metal parts by surging molten metal into a mold and congealing and cooling it to room temperature. It can produce complex and intricate parts, irrespective of their size. Casting can produce isotropic metal parts in large and bulk quantities. As a result, makes it suitable for mass production. Furthermore, to meet specific user necessities, different types of casting differ by the material and mold used. It is beneficial to realize the advantages of these methods to select the suitable casting process for your manufacturing requirements.

Casting Components

Investment Casting

Investment casting is one of the most cultured casting processes, encouraging intricate shapes while maintaining heightened dimensional precision and surface quality. Investment casting can cast almost any metal, fulfilling application requirements in myriad end markets. It is also known as precision casting or lost wax casting. Investment casting is usually used to build parts in convoluted shapes with high precision and surface requirement.

Advantages Of Investment Casting

Tight Tolerances

This casting type can produce highly accurate parts with tighter tolerations, also called precision casting. It helps provide preciseness and makes the particular part more useful.

High-Quality

The investment casting process can produce meticulous parts while preserving an excellent surface finish with high quality. Therefore, the necessity for additional surface finishing is greatly decreased.

Complex Shapes

It is possible to cast very complex parts using investment casting. It doesn't demand any further mechanisms, unlike other casting procedures. The investment casting products can have complexity but makes our work easy and simple.

Application

The investment casting parts can be used for application in the following spheres:-

  • automobile industries
  • aero engines and aircraft
  • agriculture industries
  • valves and fittings
  • jewelry industries

Casting Components

Die Casting

The die-casting process applies to inject molten metal with low melting points, such as zinc and aluminum, into the die-casting mold, permitting it to cool. Relying on the melting point, it emerges under two different hot and cold chamber casting mechanisms. It is appropriate for making die-casting products with simple and complex sheet metal parts. The process has a unique approach and is reliable for manufacturing many metal parts in consumer and industrial products.

Advantages Of Die Casting

Stability And Accuracy

Die casting produces long-lasting and dimensionally steady parts while maintaining compact tolerances. They are also heat-resistant. Due to the stability and accuracy, the parts developed have tolerant capacity.

Mass Production

Die casting is made from die-casting mold to be brought within specified tolerance and shapes. Small or no machining is mandated, and thousands of equivalent castings can be created before further tooling is demanded.

Strength

Die-cast parts are stronger than plastic injection moldings having the same measurements. Thin wall castings are stronger and more delicate than those likely with other casting methods.

Application

The die-casting parts can be used for application in the following spheres:-

  • Manufacturing of consumer and industrial products
  • Manufacturing of aerospace
  • Manufacturing of automotive products

Casting Components

Sand Casting

Sand casting, also called sand mold casting, is a popular alternative to die-cast and investment casting. Sand casting offers advantages like a low-volume manufacturing process that is not possible by other casting techniques. This metal casting process is performed when molten metal is poured into a sand-molded cavity. Companies can save high tooling costs when sand is used as a tooling method. Typically depends on silica-based materials. Casting sand consists of finely ground, spherical grains that can be tightly packed together into a molding surface

Advantages Of Sand Casting

Low Tooling Cost

It involves low tooling cost because the sand material can be easily formed into a mold, used, broken, and re-used; sand casting has a minimal cost of tooling compared to similar processes.

Less Time

It takes less time than other processes because sand casting is very short and eases the process of creating tooling. But depending on the finished product required, additional machining is often necessary for sand-casting products.

Suitable For Low Quantities

Low tooling costs and fast turnaround mean sand casting is an ideal cost-effective process for small-quantity runs, even as low as a single sampling, that helps in productivity.

Application

The sand-casting parts can be used for application in the following spheres:-

  • Manufacturing mining machine parts
  • Printing press
  • Manufacturing of automotive products

Conclusion

Imperial World Trade Pvt. Ltd has various differentiated casting products to help you in your casting process; we are the leading exporter and manufacturer of industrial goods and have wide knowledge to help you to meet your needs. Get connected to us to avail the best product and services at affordable rates.

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